As a high-intensity and high-efficiency production field, the motorcycle manufacturing industry is facing increasingly stringent energy-saving and environmental protection requirements. In order to respond to the country's call for industrial energy conservation and emission reduction, the motorcycle manufacturing company decided to upgrade the air compression system of its production line. The original traditional screw air compressor was replaced by Xinlei's three new high-efficiency energy-saving air compressors with a power of 200kW.
840000
yuanSave energy
29.58
%Power saving rate
The application of screw air compressors for air supply in motorcycle manufacturing industry is as follows:
01
All aspects of motorcycle manufacturing usually require stable and high-quality compressed air. Air compressors compress regular atmospheric air to the required pressure to provide sufficient air source.
02
During the compression process, the air becomes humid, so it needs to be removed through an air dryer. This process prevents the moisture in the compressed air from corroding the manufacturing equipment and affecting the product quality.
03
In the motorcycle manufacturing process, many process parts require pneumatic tools to operate, such as spraying, grinding, welding, etc. Compressed air provides the power source, allowing these pneumatic tools to work efficiently.
04
In modern motorcycle production, many production lines use automated equipment, such as pneumatic robotic arms for assembly, testing, etc. Compressed air provides the necessary power support for these automated systems.
05
During the assembly of motorcycle engines and other mechanical parts, compressed air is used to clean the surface of the parts and remove dirt and impurities. Especially in the assembly of precision parts, compressed air helps to ensure the cleanliness and accuracy of the parts.
Process Flow
The pain points of the automobile manufacturing industry mainly include high energy consumption and low efficiency. Traditional air compressors often consume a lot of energy, resulting in high production costs. At the same time, old equipment often fails,
High energy consumption and low efficiency are major pain points in the application of air compressors in the motorcycle manufacturing industry. Traditional air compressors, especially outdated equipment, often fail to achieve optimal energy efficiency, leading to substantial energy consumption during prolonged operation and significantly increasing production costs. These compressors typically lack modern energy-saving technologies, such as variable speed drives (VSD) or intelligent control systems, making it difficult to adjust their operating state based on actual demand. As a result, they often operate under overloaded or inefficient conditions.
Additionally, air compressors face significant fluctuations in workload, but traditional equipment lacks flexible load management capabilities. This results in energy consumption remaining high even during off-peak periods, causing energy wastage. In high-intensity production environments like motorcycle manufacturing, air compressors often operate around the clock. The prolonged high-load operation exacerbates energy consumption issues.
This high energy consumption not only raises production costs but also increases the frequency of equipment maintenance and shortens the lifespan of the compressors, further driving up long-term operating costs. To address these challenges, motorcycle manufacturers should consider adopting more efficient and energy-saving air compressor solutions, such as variable speed drive compressors, optimizing compressed air systems, and performing regular maintenance and upgrades. These measures can improve the efficiency of air compressors, reduce energy consumption, and lower operating costs.
Quantity of machines
Actual operating power
Energy dissipation calculation
Annual electricity charge
Save electricity
3pcs
250kW
Annual operation of 8000h, electricity 1 yuan/KWH
¥2000000
Annual savings of ¥840000
3pcs
355kW
Annual operation of 8000h, electricity 1 yuan/KWH
¥2840000
Annual savings of ¥840000
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